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I replaced the DPFE on my 96 4.0 and the instructions said that it may set a trouble code. (Both genuine Ford and Standard part) Phoned dealer service to see if they can reset my computer to work with the new unit but they had no idea what I was talking about. Does anyone know what to do? I am in California with smog checks and there can't be any codes to pass smog test.
I would check the part number on both the pcm and the dpfe sensor. Make sure that you have the correct sensor. The correct new sensor should not cause a trouble code. I also never heard of reprogramming a pcm for a new sensor. I replaced my dpfe sensor on a 95 4.0 with no programming. Good luck.
 
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